Auto Door Malaysia :: High Speed Door Malaysia :: Roller Shutter Door Malaysia :: Automatic Door Malaysia :: Automatic Sliding Door Malaysia :: Rapid Roll Door Malaysia
HIGH SPEED ROLLER DOOR » KOMATSU HIGH SPEED ROLLER DOOR (JAPAN) - KV TYPE

SUPER-AIRTIGHT

High Speed Door
Airtightness of MONBAN is achieved three times as the pipeless sheet shutter. High airtightness of wind-proof pipe-style sheet shutter "Airtight shutter"

Newly designed airtight structure prevents air inflow from the roller box and the side frames when the sheet is closed. Moreover, because it prevents also invasion of dust and insects, the inside factory can be kept clean. [Order specification] (PAT.P)

Airflow Quantity of pressure difference of10Pa(m3/h・m2)

with airtight seal positive pressure 10.57 9.0times
negative pressure 10.76 5.8times
without airtight seal positive pressure 77.22 1.2times
negative pressure 55.33 1.1times
our conventional model positive pressure 93.47 1.0times
negative pressure 61.89 1.0times

The above examination was executed at the airtight examination facilities in our company according to JIS A1516. The numerical value is measurements of the KV10 type.




REDUCTION OF CO2

Reduction of CO2, Prevent of global warming. MONBAN original ecosystem makes opening and closing efficient.

Ecomode
Eco Mode is the energy-saving operation mode that is opening and closing according to the height of the passing things. Efficient opening and closing are achieved by shortening opening time

Efficient operation is made possible by
installing the sensors or switches for the
pedestrian and for the vehicle.
Switch to Eco Mode
(Controller part)
ECO Level Position
(Frame Parts)

Countdown display Built-in Obstacle Detector Sensor
The countdown monitor with high visibility is useful for the prevention of the running accident. The obstacle detection sensor built in front and behind the frame is useful for the prevention of contact by certain detection of the objects.

The countdown monitor cannot be used for the three-phase circuit 200V specification.

countdown monitor [Order specification]
  Obstacle detection sensors are built in
The descent beginning is counting down displayed. There are a burial and both bigness and smallness two kind exposure sizes. It installs it in 2000milli in height position for the frame burial type. Please specify the number and the installation position Optical axes are arranged in front and behind the sheet.

Operation Monitor
The operation monitor function which can check opening and closing frequency at any period and the input display function which displays the signal from the machines are installed. They can be used for the improvement of the production line and energy-saving.

Operation monitor
  Input state display
   
The display on the operation monitor can be switched by pushing one button and easily reset. The input from the equipment can be displayed and checked.


CLEANNESS - CLEAN STRUCTURE FOR GOOD SANITATION

The following 1-6 of clean designs are order specifications. Incasse of only frames are made of stainless steel, the roller box is made of normal steel.

1) Sheet
Cleanness can be kept by the fluoroplastics-precessed sheet which prevents the adhesion such as dust. Replacement of the bottom sheet is easy in case of dirt or damage by its detaching structure.

2) Inclination Cover
The inclination cover can be attached on the upper part of the roller box and the controller.
You can check dirt and clean easily.

3) "Looking-Into Window" Inside of the roller box can be seen
You can check dirt inside of the roller box through the 'Looking-into window' [Order specification]

 

4) Built-in switch sensor
You can check dirt inside of the roller box through the 'Looking-into window' [Order specification]

5) Frame made of stainless Steel - Resin Guide
The resin guide is adopted as consideration on sanitation.
In addition, we prepare for the specifications of 'all parts made of stainless steel' and 'only frames mede of stainless steel'.

6) Passage management System
This is the system which records passage of the shutter. It cuts the unnecessary opening time and contributes to security.


CORPORATE VIDEO

Content on this page requires a newer version of Adobe Flash Player.

Get Adobe Flash player

* Enlarge video
 
SUPER-DURABILITY

Smooth operation can prevent the sheet from being worn out and broken, Noncontact structure of the sheet.

The resin guide does not come in contact with the sheet when opening and closing by installing the rollers in both ends of the sheet.This structure prevents wear-out of the sheet and decrease in the arrtight degrees, and the sheet longevity improves rapidly. Moreover, the shutter can be smoothly operated even in the area of air pressure difference, because the friction by operation is a little. (PAT.P)



FOR SAFETY USE
  Light and a breakage prevention "Light Bottom Structure"
The bottom part is greatly lightened by combining the resin bottom pipe and the supplementary steel pipe. That can soften the impact when contacting and prevent the damage of the pipes and frames.
(PAT.P)

"Elastic Structure" Which prevent the damage of the bottom pipe
When coming in contact with the bottom pipe, the resin roller units at the ends of the pipe and the resin bottom pipe absorb the shock and prevent the damages of the pipes and frames. The shaft of the roller unit might break according to the situation of contact. Please confirm the shutter has opened completely when you pass

"Safety Window" For the prevention of accidents on the gateway
Safety window can make you confirm outside when the shutter is closed completely. That leads to the prevention of the accident, and it is useful as the window for taking in light from outside. We prepare for the insecticide window specification. (order specification)



  In case of 4000mm width of shutter, an space between windows: 300mm The height of windows of KV/WV series of MONBAN:
KV25-50: 500mm WV30: 180mm WV40: 300mm
     
  Prompt correspondence can be done in case of a power failure. Tool-free lock plate
The lock plate used for the passage securing when the shutter cannot be operated in case of the sudden accident such as a power failure is a tool-free structure only hanging the bottom pipe on it. No need to work on the high place, you can make a gateway space immediately in case of a power failure.


ENERGY-SAVING

Cut down of air-conditioning and lighting expenses improve efficiency of equipment


 

High-speed operation of opening 2m/sec(KV10)
High-speed operation of opening 2m/sec is achieved by the engine and the controller developed only for the sheet shutter.This high speed operation and the Eco mode cut the opening time of the gateway

Improve the air-conditioning efficiency by interlock operation
The interlock function is standard equipped, which suppress the inflow of air when opening and closing.It supports creating the clean environment. 'Smart-interlock' corresponding to the space-saving front room can be selected.
 
         

when the steel shutter is closed
 
when MONBAN is closed
  Lightning sheet
Because the sheet is well-lit, the room can be kept light when the shutter is closed, and you can save lighting expenses.
     
Interlock with equipments
The interlock function is standard equipped, which suppress the inflow of air when opening and closing. It supports creating the clean environment. 'Smart-interlock' corresponding to the space-saving front room can be selected.
 

ENERGY-SAVING

Roller Shutter Door
Machine, metal, distribution, warehouse, medicine, and resin.
Using Example of food, print, and precision instrument factories
Installation at product carrying gate Installation at raw material carrying gate
Indoor partition
(all parts of stainless steel specification)
Installation to material carrying entrance
(large-scale opening)
product shipment entrance Partition in factories

SPECIFICATIONS

Installation Size

#Please install the box so that rain should not set in directly to it. Please give the waterproof processing when it is assumed that the water which adheres to the sheet splashes to the connector of motor/brake sensor code.
#The production of the shutter is in 100mm.
#Please consult separately when the size of the product exceeds the range of the standard. Please agree that the production of the shutter is not possible.
#Please read the operation manual carefully and use the shutter correctly.
#Please raise the sheet of the shutter to the upper limit position when not using it. The sheet might come off from the frames because of the gust etc. , and that might cause the injury.

Product Specificcation
For single phase KV10
[for indoor only]
KV20 KV25 KV30/WV30 KV40/WV40 KV50
size W 800~2500 800~3200 3000~4200 (KV)4300~5300
(WV)800~3500
(KV)5400~7000
(WV)3600~5000
7100~10000
H 1000~3800 1000~5000

standard type:
W=5400-6100
→up to 5100H
W=6200-7000
→up to 4200H
special order type:
up to 5900H

2000~6000
external size W+156 W+236 W+286
motor power supply single phase AC200V~230V±10%
speed opening:1.6m/s
closing:0.7m/s
KV20/25/30 opening:1.0m/s closing:0.7m/s
WV30 opening:0.7m/s closing:0.55m/s

KV40/50 opening:0.5m/s
closing:0.5m/s
WV40 opening:0.4m/s closing:0.4m/s

reduction ratio 1/10 1/23 1/50
(in case of WV30, 1/74)
1/74
reduction method YUSEI HASUBA gear reduction system
insulation B class
photocell sensor equipment 1 set each on front and rear of the frames
installation both in the frames (4 additional installation holes)
core material of sheet middle pipe φ15.9×t1.2 φ27.2×t1.2 φ38.1×t1.2 (WV30 φ27.2×t1.2) φ48.6×t1.8
high tension pipe
auxiliary pipe φ27.2×t1.2 φ38.1×t1.2 φ48.6×t1.8
high tension pipe
bottom pipe
φ26×t3.0 φ38×t3.5 (KV)φ48×t4.0 / (WV)φ38×t3.5
resin pipe
box steel hard PVC aluminium
frequency in use up to 100 times / hour up to 60 times / hour up to 50 times / hour
condition of use temperature from -10℃ to 40℃ except freeze humidity RH85% or less
condition: under no condensation, no freeze, no fine particles, no poisonous gas, and no causticity atmosphere.
notice for power supply Please consult the electrical work trader about the wiring to the power supply.
*For the frames of KV10, we prepares a united specification and a divided specification. Please specify it when you order.


For 3-phase SV25 SV30 SV40
size W 3000~3700 3400~5300 5400~6500
H W3000~3300→up to 5000H
W3400~3700→up to 4200H
1000~5000 1000~5900
external size W+236 W+286
motor power supply 3-phase AC200V ±10%
speed opening:1.0m/s
closing:0.7m/s
opening:0.5m/s
closing:0.5m/s
reduction ratio 1/25 1/43
reduction method Cyclo reduction system
insulation B class
photocell sensor equipment 1 set each on front and rear of the frames
installation both in the frames (4 additional installation holes)
core material of sheet middle pipe φ38.1×t1.2
high tension pipe
auxiliary pipe φ38.1×t1.2
high tension pipe
bottom pipe
φ38×t3.5 φ48×t4.0
resin pipe
box steel hard PVC aluminium
frequency in use up to 100 times / hour up to 60 times / hour
condition of use temperature from -10℃ to 40℃ except freeze humidity RH85% or less
condition: under no condensation, no freeze, no fine particles, no poisonous gas, and no causticity atmosphere.
notice for power supply Please consult the electrical work trader about the wiring to the power supply.


Sheet (Rich variation of Sheet)
Factory Combination of standard sheets
Clear Transparent sheet for window Anti-bacillus bottom sheet

Transparency 68%
Clear sheet is a well-lit and
keeps inside the factory light.。

mixture of antibacterial materials Antibacterial materials are mixed in the bottom sheet for sanitary conditions.

mixture of antibacterial materials Antibacterial materials are mixed in the bottom sheet for sanitary conditions.


Insect-Proof Measures against alien substances line-up of insect-proof sheets
Orange
Anti-bacillus Orange order specification
Orange window  
For both prevention of insects and safety Installation of windows is a order specification.

prevention rate of inducement 68%
Standard model of insect-proof sheet

For both prevention of insects and safety Installation of windows is a order specification.


Nonflammable Nonflammable authorized sheet Ventilation Best for the factory where ventilation is needed
Nonflammable (Ivory) Mesh (light green)

Nonflammable authorized
number:NM-0414

Glass fiber is used for this sheet.

WV30/40 cannot be produced.

hole size about 1mm

Well-ventilated sheet which prevents haunts of heat and gas

KV50・WV30/40 cannot be produced.


  clear orange anti-bacillus orange nonflammable mesh anti-bacillus bottom sheet
core material polyester 100% glass cross polyester filament polyester 100%
core material soft vinyl chioride
surface processing acryl both-faces fluorine resin processing one-face fluorine resin processing - both-faces fluorine resin processing
transparency 68% 41% 41% 8% - 0%
thickness 0.8mm 0.58mm - 0.5mm
thickness fire-proof authorization
N-0793
nonflammable authorization
NM-0414
- fire-proof authorization
N-0793
pulling stretch strength 55×65 kgf/3cm 300×280 kgf/3cm 210×200 kgf/3cm 90×80 kgf/3cm
pulling burst strength 14×25 kgf 15×13 kgf 45×45 kgf 20×20 kgf
characteristic lighting insect-proof anti-bacillus/sanitation nonflammable ventilation anti-bacillus