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HIGH SPEED ROLLER DOOR » KOMATSU HIGH SPEED ROLLER DOOR (JAPAN) - KV TYPE
SUPER-AIRTIGHT
High Speed Door
Airtightness of MONBAN is achieved three times as the pipeless sheet shutter. High airtightness of wind-proof pipe-style sheet shutter "Airtight shutter"
Newly designed airtight structure prevents air inflow from
the roller box and the side frames when the sheet is
closed. Moreover, because it prevents also invasion of
dust and insects, the inside factory can be kept clean.
[Order specification]
(PAT.P)
Airflow Quantity of pressure difference of10Pa(m3/h・m2)
with airtight seal
positive pressure
10.57
9.0times
negative pressure
10.76
5.8times
without airtight seal
positive pressure
77.22
1.2times
negative pressure
55.33
1.1times
our conventional model
positive pressure
93.47
1.0times
negative pressure
61.89
1.0times
The above examination was executed at the airtight examination facilities in our company according to JIS A1516. The numerical value is measurements of the KV10 type.
REDUCTION OF CO2
Reduction of CO2, Prevent of global warming. MONBAN original ecosystem makes opening and closing efficient.
Ecomode
Eco Mode is the energy-saving operation mode that is opening and closing according to the height of the passing things. Efficient opening and closing are achieved by shortening opening time
Efficient operation is made possible by
installing
the sensors or switches for the
pedestrian and for the vehicle.
Switch to Eco Mode
(Controller part)
ECO Level Position
(Frame Parts)
Countdown display Built-in Obstacle Detector Sensor
The countdown monitor with high visibility is useful for the prevention of the running accident. The obstacle detection sensor built in front and behind the frame is useful for the prevention of contact by certain detection of the objects.
The countdown monitor cannot be used for the three-phase circuit 200V specification.
countdown monitor [Order specification]
Obstacle detection sensors are built in
The descent beginning is counting down displayed. There are a burial and both bigness and smallness two kind exposure sizes. It installs it in 2000milli in height position for the frame burial type. Please specify the number and the installation position
Optical axes are arranged in front and behind the sheet.
Operation Monitor
The operation monitor function which can check opening and closing frequency at any period and the input display function which displays the signal from the machines are installed. They can be used for the improvement of the production line and energy-saving.
Operation monitor
Input state display
The display on the operation monitor can be
switched by pushing one button and easily reset.
The input from the equipment can be displayed
and checked.
CLEANNESS - CLEAN STRUCTURE FOR GOOD SANITATION
The following 1-6 of clean designs are order specifications. Incasse of only frames are made of stainless steel, the roller box is made of normal steel.
1) Sheet
Cleanness can be kept by the fluoroplastics-precessed sheet which prevents the adhesion such as dust. Replacement of the bottom sheet is easy in case of dirt or damage by its detaching structure.
2) Inclination Cover
The inclination cover can be attached on the upper part of the roller box and the controller.
You can check dirt and clean easily.
3) "Looking-Into Window" Inside of the roller box can be seen
You can check dirt inside of the roller box through the 'Looking-into window' [Order specification]
4) Built-in switch sensor You can check dirt inside of the roller box through the 'Looking-into window' [Order specification]
5) Frame made of stainless Steel - Resin Guide
The resin guide is adopted as consideration on sanitation.
In addition, we prepare for the specifications of 'all parts made of stainless steel' and 'only frames mede of stainless steel'.
6) Passage management System
This is the system which records passage of the shutter. It cuts the unnecessary opening time and contributes to security.
Smooth operation can prevent the sheet from being worn out and broken, Noncontact structure of the sheet.
The resin guide does not come in contact with the sheet when opening and closing by installing the rollers in both ends of the sheet.This structure prevents wear-out of the sheet and decrease in the arrtight degrees, and the sheet longevity improves rapidly. Moreover, the shutter can be smoothly operated even in the area of air pressure difference, because the friction by operation is a little.
(PAT.P)
FOR SAFETY USE
Light and a breakage prevention "Light Bottom Structure"
The bottom part is greatly lightened by combining the resin bottom pipe and the supplementary steel pipe. That can soften the impact when contacting and prevent the damage of the pipes and frames.
(PAT.P)
"Elastic Structure" Which prevent the damage of the bottom pipe
When coming in contact with the bottom pipe, the resin roller units at the ends of the pipe and the resin bottom pipe absorb the shock and prevent the damages of the pipes and frames. The shaft of the roller unit might break according to the situation of contact. Please confirm the shutter has opened completely when you pass
"Safety Window" For the prevention of accidents on the gateway
Safety window can make you confirm outside when the shutter is closed completely. That leads to the prevention of the accident, and it is useful as the window for taking in light from outside. We prepare for the insecticide window specification. (order specification)
In case of 4000mm width of shutter, an space between windows: 300mm The height of windows of KV/WV series of MONBAN:
KV25-50: 500mm WV30: 180mm WV40: 300mm
Prompt correspondence can be done in case of a power failure. Tool-free lock plate
The lock plate used for the passage securing when the shutter cannot be operated in case of the sudden accident such as a power failure is a tool-free structure only hanging the bottom pipe on it. No need to work on the high place, you can make a gateway space immediately in case of a power failure.
ENERGY-SAVING
Cut down of air-conditioning and lighting expenses improve efficiency of equipment
High-speed operation of opening 2m/sec(KV10)
High-speed operation of opening 2m/sec is achieved by the engine and the controller developed only for the sheet shutter.This high speed operation and the Eco mode cut the opening time of the gateway
Improve the air-conditioning efficiency by interlock operation
The interlock function is standard equipped, which suppress the inflow of air when opening and closing.It supports creating the clean environment. 'Smart-interlock' corresponding to the space-saving front room can be selected.
when the steel shutter is closed
when MONBAN is closed
Lightning sheet
Because the sheet is well-lit, the room can be kept light when the shutter is closed, and you can save lighting expenses.
Interlock with equipments
The interlock function is standard equipped, which suppress the inflow of air when opening and closing. It supports creating the clean environment. 'Smart-interlock' corresponding to the space-saving front room can be selected.
ENERGY-SAVING
Roller Shutter Door Machine, metal, distribution, warehouse, medicine, and resin. Using Example of food, print, and precision instrument factories
Installation at product carrying gate
Installation at raw material carrying gate
Indoor partition
(all parts of stainless steel specification)
Installation to material carrying entrance
(large-scale opening)
product shipment entrance
Partition in factories
SPECIFICATIONS
Installation Size
#Please install the box so that rain should not set in directly to it. Please give the waterproof processing when it is assumed that the water which adheres to the sheet splashes to the connector of motor/brake sensor code.
#The production of the shutter is in 100mm.
#Please consult separately when the size of the product exceeds the range of the standard. Please agree that the production of the shutter is not possible.
#Please read the operation manual carefully and use the shutter correctly.
#Please raise the sheet of the shutter to the upper limit position when not using it. The sheet might come off from the frames because of the gust etc. , and that might cause the injury.
Product Specificcation
For single phase
KV10
[for indoor only]
KV20
KV25
KV30/WV30
KV40/WV40
KV50
size
W
800~2500
800~3200
3000~4200
(KV)4300~5300
(WV)800~3500
(KV)5400~7000
(WV)3600~5000
7100~10000
H
1000~3800
1000~5000
standard type:
W=5400-6100
→up to 5100H
W=6200-7000
→up to 4200H
special order type:
up to 5900H
both in the frames (4 additional installation holes)
core material of sheet
middle pipe
φ15.9×t1.2
φ27.2×t1.2
φ38.1×t1.2 (WV30 φ27.2×t1.2)
φ48.6×t1.8
high tension pipe
auxiliary pipe
φ27.2×t1.2
φ38.1×t1.2
φ48.6×t1.8
high tension pipe
bottom pipe
φ26×t3.0
φ38×t3.5
(KV)φ48×t4.0 / (WV)φ38×t3.5
resin pipe
box
steel
hard PVC
aluminium
frequency in use
up to 100 times / hour
up to 60 times / hour
up to 50 times / hour
condition of use
temperature from -10℃ to 40℃ except freeze humidity RH85% or less
condition: under no condensation, no freeze, no fine particles, no poisonous gas, and no causticity atmosphere.
notice for power supply
Please consult the electrical work trader about the wiring to the power supply.
*For the frames of KV10, we prepares a united specification and a divided specification.
Please specify it when you order.
For 3-phase
SV25
SV30
SV40
size
W
3000~3700
3400~5300
5400~6500
H
W3000~3300→up to 5000H
W3400~3700→up to 4200H
1000~5000
1000~5900
external size
W+236
W+286
motor
power supply
3-phase AC200V ±10%
speed
opening:1.0m/s
closing:0.7m/s
opening:0.5m/s
closing:0.5m/s
reduction ratio
1/25
1/43
reduction method
Cyclo reduction system
insulation
B class
photocell sensor
equipment
1 set each on front and rear of the frames
installation
both in the frames (4 additional installation holes)
core material of sheet
middle pipe
φ38.1×t1.2
high tension pipe
auxiliary pipe
φ38.1×t1.2
high tension pipe
bottom pipe
φ38×t3.5
φ48×t4.0
resin pipe
box
steel
hard PVC
aluminium
frequency in use
up to 100 times / hour
up to 60 times / hour
condition of use
temperature from -10℃ to 40℃ except freeze humidity RH85% or less
condition: under no condensation, no freeze, no fine particles, no poisonous gas, and no causticity atmosphere.
notice for power supply
Please consult the electrical work trader about the wiring to the power supply.
Sheet (Rich variation of Sheet) Factory Combination of standard sheets
Clear
Transparent sheet for window
Anti-bacillus bottom sheet
Transparency 68%
Clear sheet is a well-lit and
keeps inside the factory light.。
mixture of antibacterial materials Antibacterial materials are mixed in the bottom sheet for sanitary conditions.
mixture of antibacterial materials Antibacterial materials are mixed in the bottom sheet for sanitary conditions.
Insect-Proof Measures against alien substances line-up of insect-proof sheets
Orange
Anti-bacillus Orange order specification
Orange window
For both prevention of insects and safety Installation of windows is a order specification.
prevention rate of inducement 68%
Standard model of insect-proof sheet
For both prevention of insects and safety Installation of windows is a order specification.
Nonflammable Nonflammable authorized sheet
VentilationBest for the factory where ventilation is needed
Nonflammable (Ivory)
Mesh (light green)
Nonflammable authorized
number:NM-0414
Glass fiber is used for this sheet.
WV30/40 cannot be produced.
hole size about 1mm
Well-ventilated sheet which prevents haunts of heat and gas